Porsche & Rennline News

Hershey Swap Meet Event Coverage

Hershey Swap Meet Event Coverage

A week and a half ago we were down in Hershey, Pennsylvania for the annual Hershey Swap Meet put on by the Porsche Club of America (PCA), and just like in years past we had an absolute blast! The weather predictions in the weeks leading up to the event were gloomy, but they blossomed into a gorgeous day that was not too hot, not too cold, with just a hair too much wind. In other words: perfect weather for some Porsche parts to trade hands!

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The Bergman Autowerks 911, Rennline GM Tom Rittenburg’s widebody 911, PCA member Jim’s GT4 and Rennline Owner Paul Jacques’ Guards Red 993 track car. We had a very nice selection of hardware on display this year!

As many of you know, Rennline is located way up in northern Vermont, just a 45min ride from the Canadian border. This means that Hershey is a decent trek that requires some planning and transportation a whole lot of parts to fill orders for our show special. This year we brought down our large, two-car enclosed trailer and a 24 ft. Penske box truck that was seriously slow.

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Owner Paul left Tuesday morning with the trailer for some scenic cruising and adventures on the ride down, and GM Tom, Engineer Dave and Support/Marketing Representative (myself) left Thursday morning for a layover near Doylestown, PA. While Paul towed down the Rennline 993 track car and Tom’s widebody, backdate, outlaw 911 we finished loading and organizing the Penske with Rennline goods and hit the road two days later.

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Left-to-Right: Sales/Marketing rep Shawn, GM Tom and Engineer Dave

After too many hours stuffed into our big yellow truck we arrived and spent Friday setting up for the show. Coming from borderline winter conditions in Vermont, Pennsylvania’s weather was unbelievable- green grass?! Get out!

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The sun setting over Hershey Park Friday night

Saturday morning was cool, but not cold, an indication of a good day in Hershey! The show opened with a long line of some spectacular cars and an extremely lackluster Turkey Hill breakfast. Luckily the weather more than made up for it as did the showing of cars! Everything from a brand new 991 GT3 RS to a creation from Singer Vehicle Design, along with an example of almost every historically significant 911, and tons of other awesome Porsche projects made it out! A red 959 was even on display.

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991 GT3 RS from a local dealership

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Singer Vehicle Design’s creation parked right behind our booth and caused quite the crowd!

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Left-Right: The Rennline 993 Track Car, PCA organizer Jim’s GT4, Rennline GM Tom’s backdate and the Bergman Autowerks outlaw

We brought down a full assortment of Rennline parts and accessories as well as the entire RennGear apparel line. We typically offer sale pricing on all of these items, so not only is the event a great time, but if you have a shopping list it is a perfect opportunity to save some serious money with the annual Hershey discount! Although we try to bring everything down, we found a few products were so popular we didn’t have enough, including our 911 Tach Clock which practically flew out of the trailer.

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The RennGear Apparel Line got its own booth this year as our offerings have expanded significantly!

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The main event: the Rennline Automotive tent complete with displays, sample products and awesome cars

We can’t wait to go back again next year! HUGE thanks to everyone else who turned out and made the 40th anniversary of this event the largest and most successful yet. The auto-x on Sunday had 63 preregistered cars alone! We will be back again next year with more innovative parts and plenty of our classic line as well. If you have any photos of the event that you would like to add to this and other albums please email me Shawn@Rennline.com as we would love to see them!

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Photo by @Ian_Kley on Instagram

 

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The Singer arriving

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Classic Singer cross-stitching

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Finally on our way home after a fun, successful but exhausting weekend of Porsche goodness!

 

 

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Rennline News: Hershey Porsche Swap Meet 2016!

Rennline News: Hershey Porsche Swap Meet 2016!

It’s that time of year everyone! Whether you are a casual Porsche enthusiast or a die hard fanatic who eats, sleeps and breathes Porsche, there is a little something for everyone at the Hershey Swap Meet in Hershey, PA. Founded years ago by a small contingent of friends and business partners, the swap meet started as a small gathering of those ‘in the know’ but has burgeoned into one of the largest Porsche-oriented events of its kind in the country. This growth has been driven by the collective wealth of parts and knowledge that has gathered here, and the fact that it is largely organic growth means that core is still at the heart of the Hershey Swap Meet.

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This event comes right at the beginning of the season, especially for us New Englanders where we are still getting small amounts of snow, and draws a crowd from all over the east coast. Whether you are looking for an entire car, some hard to find bits for your project, or some new parts from the many vendors that attend the event, you can guarantee it will be at Hershey. We drive down with a load of parts and several cars or display, and we try to take as little home as possible! This means some of the best pricing on Rennline brand parts and accessories you can get, and the chance to check them out in person before you buy!

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The show itself is on Saturday, April 16th so be sure to stop in if at all possible! Our display cars left today bound for the Hershey Bears stadium, the site of the event, and we will be leaving tomorrow morning. This will mean that we will have limited support in the office Thursday and Friday, and we ask that you please keep this in mind if you cannot make the show and need to place an order either of those days. We hope you can all make it and we look forward to seeing old faces and meeting some new ones!

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Vintage Day at Team O’Neil Rally School

Vintage Day at Team O’Neil Rally School

It’s 5*F.

At 5AM.

On a Friday.

And I am wide awake.

That’s because a few hour jaunt over the Green Mountains, Team O’Neil Rally School and a field full of vintage rally cars awaits. It could be -15*F at 3AM on a Saturday for all I care.

I was invited by Marc Feinstein, owner of German Performance Service and pilot of the 964 rally car you will see in the pictures. Despite a late arrival, it seems my morning is not the worst of the bunch; I’m greeted by a team working fervently to get the Rothman’s 959 replica started. A combination of an old dry cell battery and the cold weather are proving formidable opponents. I snap a couple pics, offer the battery out of my Audi, and finally decide that I’m really just annoying them, so I head up to the main building just in time to miss introductions. Apparently 5AM was too late of a start time.

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The view upon our arrival

Team O’Neil, located in Dalton, NH, has been providing top-notch instruction for drivers of all talent levels, from WRC factory pilots to those just looking to slide around for a weekend since 1997. The school is a matrix of gravel roads that sprawls across 585 acres of Granite State terrain featuring off-road terrain parks, snowmobile trails and tactical security training courses in addition to their signature rally roads. This diverse background allows Team O’Neil to stay a leader in the world of rally schools, and provide a huge range of offerings to their clients. Today they have put together a venerable history book of cars for us to sample with the goal of illustrating the evolution of the rally car through the ages.

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The lineup

I arrived under the impression that I was going to get to see some cool cars, take some cool pictures, meet some awesome people, and freeze my ass off. So you can imagine my thoughts as Wyatt Knox, Special Projects director for Team O’Neil, began running through the itinerary. Rides then drives in each of the vehicles was the plan, with the idea that we would progress chronologically through the field ending to really gain a feel for how much has changed and for how much has stayed the same. Wait- we’re driving? I would say sign me up but, almost unbelievably, I already am. Luckily I have enough auto-x, rally-x and track experience that I’m more excited than scared. For now at least…

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Marc Feinstein, owner of German Performance Service in Brighton, MA and this 964 was gracious enough to invite us out for the day

The lineup touches on a number of important historical innovations, beginning with the blue 2-stroke Saab. It was built as a tribute to Erik ‘On the Roof’ Carlsson’s days winning rallies for the marque. The red Saab is a later 4 stroke, and although it isn’t as ‘vintage’ it is just as cool as anything here, featuring a V4 4 stroke engine on Megasquirt standalone fuel injection with individual throttle bodies, a hydraulic e-brake, and an electronic, variable-ratio steering rack. These two represent a massive leap forward in technology as Saab was one of the first manufacturers to bring front-wheel-drive to the masses, and they found huge success in off-road disciplines with this formula.

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Vintage coolness- period correct hood-exit, roof mounted exhaust and leather hood strap

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Far from stock: just about everything on this little Saab has been re engineered and re imagined

Next up in the evolutionary line was Charles’ Volvo 142. Charles also owns a Volvo dealership in Canada, which makes a lot of sense for a few reasons. This car has the most history of the group, as it was driven by Marku Alen in the 1973 1000 Lakes rally, and has been more or less active in international competition through today. In the drivers’ meeting Charles makes it very clear that his car is not here to be driven. It is here to be beaten. It’s dual Weber carburetors, resultant 3,000rpm idle and lack of anything resembling modern electronics confirm the nature of this beast. With a limited slip and studs, it is also the fastest car of the day. These Canadian boys came prepared.

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Owner Charles is in attack mode at all times when behind the wheel of his rally car legend

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Tucking the nose in just enough to get past those cones sideways!

Next up was something intimately familiar to me, what might be considered the godson of modern rally, the Audi 4000. Mechanically these cars are almost identical to the URquattro that spawned the fire breathing S1 and Sport Quattro, but without a turbo and with an extra set of doors. Same block casting, same transmission, differentials and suspension. Old Audi’s are my forte, I’ve owned 5 from the 80’s all with the legendary quattro AWD, and the red 4000 feels like an old friend as I climb in. You might expect each vehicle at Team O’Neil is stripped out and race car prepped, but this is far from the truth. In fact, this car retains much of it’s wonderful 80’s interior, right down to the dash, seats, and locking center/rear differentials.

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This is a particularly early version; note the dual headlights and badgeless grille

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Need rotation? Left foot brake it!

Unfortunately I did not get a chance to get behind the wheel of the Team O’Neil E30 3 series BMW, but it was a pretty similar story to the Volvo- lots of sliding with a razor’s edge of balance between speed and spinning tires. You could tell that Team O’Neil instructor Travis Hanson has done this more than many times, as evidenced by the pin point car control and huge slip angles he was able to produce lap after lap.

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It’s all about weight transfer

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Look at that slip angle! These guys know what they’re doing

Finally it’s time to get into the car that brought me here in the first place; the C2 964 owned by Marc and prepared by his shop German Performance Service in Brighton, MA. The car has already been labeled simply ‘a tough drive’ by several drivers than myself, so I’m a bit hesitant. At least I’m more comfortable than I have been all day; I’m 6’5 and Marc comes in around 6’4 making it a perfect seating setup for me. I’m sweating a bit but I’m ready.

Compared to the Volvo this thing feels completely composed. The rear-engine configuration helps grip significantly by putting plenty of weight over the rear tires, and the suspension works brilliantly. My first half lap is an exercise in building confidence, Marc can’t fit in the passenger seat as it’s solid mounted to the floor and set up for his 5’3 co-driver so I’m on my own. I’m feeling the car and it’s working great as long as I stay smooth; no sudden throttle inputs, no crazy steering angles, just tap the brakes to get the front tires to bite coming into a corner and feed it throttle to keep it rotating. But I’m no professional and halfway through the track I’m sideways… backwards… and back sideways. Two-feet-in keep me from too much embarrassment, and I go back to basics for the remaining part of the lap.

By the end of my third trip around the course I’m getting in the groove. It is just so predictable- that’s not to say it’s easy because it isn’t- but as long as I stay smooth I’m scooting around the track at a good pace. Well, good enough for me anyway. This car certainly evokes the most visceral pleasure- there’s nothing like the note of an aircooled flat-six, and the lightweight flywheel makes the gearbox sound like a metal box of rocks. To any Porsche and/or rally enthusiast, I am sitting in a little piece of heaven.

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Ready to roll. Note the skid plate under the engine- the entire underbody of this thing is armored to the hilt

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Plenty of grip to throw snow thanks to the engine weight being right over the rear wheels

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Despite how good it looks sideways, cornering like this is much faster and more effective

Finally I’ve made it towards the end of the line, and I’m ready to sample the Rothman’s 959 replica. I am NOT driving this one. Damon, owner of Series 900 in Sunapee, NH built this car- every body panel is hand-laid Kevlar and the entire thing is a one-off. What I love about this car is the attention to detail; it is not just a 964 C4 with a body kit. It has a completely custom fuel delivery system which mimics the factory cars, and there is an aluminum space frame to support all the body work, as well as a million little touches like the rear transmission cooler, over sized oil cooler and a ton of other racecar goods. Unfortunately the car is currently set up for tarmac, so the spring rates are a bit high for this kind of driving, but Damon does a great job getting it to rotate throughout the course in spite of this. Thanks to the AWD this thing has plenty of grip, and once it’s pointing the right direction it simply sticks and rips, even in these conditions.

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Brothers from the same mother with different fathers

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If this isn’t one of the most awesome things you’ve seen today… I want to spend a day in your shoes

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Special Projects Director and National Rally Champion Wyatt Knox getting the 959 ready for takeoff

Finally Team O’Neil brought out one of their top dogs for the event; a WRC spec Subaru Impreza piloted by none other than Tim O’Neil himself. Tim immediately begins hucking the car around the course, and for a mothballed rally car that hasn’t been out much in the past few years, the car takes it extremely well. With Tim at the wheel the Impreza is as entertaining to watch as the Volvo, and probably a bit faster. It seems it is in need of a bit of setup work, but overall it certainly seems to have aged well.

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The man himself, Tim O’Neil, sliding….

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Still sliding…

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And coming out of the corner like a lion!

The day is winding down, I’m frozen, tired, and still have several hours of driving ahead of me, but I hang around until the last of the group packs it in. It isn’t everyday you get to be a part of such an incredible group of people and cars in such a liberating and welcoming environment, and frostbite-be-damned I’m milking every last minute of it. Finally everyone is gone, I finish helping Marc load up the 964, and by that I mean mostly watch, and follow him back out the maze of dirt roads that surround the facility. Today was a good day.

 

 

HUGE thank you to Team O’Neil Rally school and all of the staff for putting this event together. These guys are not only on top of the rally school game, but they are some of the nicest and genuinely enthusiastic people you will meet. Also BIG thank you to Marc Feinstein of German Performance Service for inviting us, without him I wouldn’t have been able to experience such an epic outing!

 

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Track Time: The TyrolSport Golf R

Track Time: The TyrolSport Golf R

Attention to detail: almost anyone will tell you of its importance, but very few will actually go the extra mile that it constitutes. But what happens when you do? Your brand new car goes straight from the lot onto the corner weight scales. You spend hours pouring over part numbers, measuring, weighing and analyzing parts. And you spend just as much time pushing your car to the limits at the track, developing a driver/vehicle bond to wring out every last ounce of speed and identify the largest flaws. And after all that, if you’re lucky, you end up like the guys at TyrolSport- with a brain full of data and one fast car.

Located right in the heart of New York City, TyrolSport is one of the area’s premier European repair, fabrication and race prep shops. During a visit you might be greeted by anything from a GT2 to a twin turbo VW R32, and that attitude and willingness to take on new projects is a large part of what has brought them to the forefront of the VW aftermarket. The MK6 Golf R you see below has served as a daily driver for owner Mike, a product development platform for TyrolSport’s own line of innovative products, and as the shop track car. Their commitment to top notch parts and service means that every employee has on-track experience, so the R also allows the team to gain first hand experience.

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Being that this was a new platform to the team, they took a methodical approach to the car’s modifications and setup. Lots of measuring, weighing and test fitting yielded the first major modification- fitting aluminum uprights from a VW Passat onto the front of their R. These dropped critical unsprung weight meaning no penalty would be paid for the larger wheel/tire package they fitted at the same time. Next up was one of their own TyrolSport DeadSet subframe collar kits for the MK5/6 VW chassis. These models have an inherent issue with the subframe shifting under load, but by precisely locating the front suspension with precision machined collars and custom hardware, this kit eliminates the problem entirely, and are available for both front and rear subframes.

As experienced track guys, they knew the first two major things that needed to be addressed for longevity: brakes and engine cooling. A set of Brembo Gran Turismo brakes were ordered up and fitted to the car, but not without a little custom work first. Due to caliper offsets the lightweight aluminum Passat front spindles needed a minor amount of machining, which was completed in house. This front setup vastly increases piston surface area, pad swept area, and rotor surface area, all of which translates to enhanced cooling which minimizes fade lap after lap. Not only that but they knocked a whopping 15.75lbs PER CORNER! Now that is an impressive weight savings.

To ensure a cool, efficient, happy engine they began development of the TyrolSport Radiator, a piece made entirely from aluminum with OEM style outlets and fittings for a simple, bolt on solution. This was not an easy piece, however, and many hours were spent maximizing core surface area and width while keeping the size within factory constraints- no easy task, but the resulting part is a work of art, and even more effective than it looks. Testing has proven a 25% increase in fluid volume with an equally impressive 20-25% decrease in outlet temperatures. The fact that it is 100% manufactured in the USA means it is ready to last for years of track abuse to come.

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Brembo Final

To address another weak point in the MK5/6 Volkswagen chassis, they developed their Master Bracket which is designed to brace the master cylinder to avoid flexing under hard braking. VW is not unique in this issue, in fact older Toyota drift cars are famous for cracking the entire firewall around the master cylinder. Although VW’s design is not this fragile, pedal feel under threshold braking was significantly improved, and pedal travel made much more consistent with the addition of this piece. One of our Rennline Steering Wheel Quick Disconnects also made it into the mix, allowing easy entrance/exit especially in the case of something going wrong.

Track cars like their tires and associated wheel/tire changes, so to make these inevitable changes faster we provided one of our Rennline Competition Lug Stud Conversion Kits. These ISO tested and track-proven studs are available with R13, R14, or Conical steel lug nuts for durability and strength. VWR was tapped for their Tracksport Suspension setup and their stiffer engine mounts to make sure the R had appropriate dampening and spring rates. So far this setup has proven capable without being too edgy or unpredictable- a good combination for a powerful AWD car in which smooth driving often equates to faster lap times. To that end a Peloquin LSD was also installed to help maximize grip and increase corner exit speeds.

Tyrolsport Golf R ready for battle

The Tyrolsport golf r going on the trailer

We are all power junkies at heart, whether or not you admit it. We like going fast, that’s why we’re modifying cars in the first place, and as much as you tell yourself stock power is fine, eventually you are going to want more. When that time came, TyrolSport was still able to stick to their guns and delivered a well rounded, strong performing setup thanks to a Milltek down pipe and non-resonated cat back exhaust. After trying a couple different tunes they settled on a United Motorsports file which delivers a healthy bump in power while retaining drivability and longevity. The exhaust is also useful on track where the stock unit is almost too quiet to hear.

Finally, to make sure they were ready should the worst happen, we supplied one of our Rennline tow hooks. Machined entirely from steel and designed for use unlike many of the aluminum units on the market, it is the perfect fit for any street or track car. We also set TyrolSport up with one of our GoPro camera mounts which is a fully metal mount meaning that it is legal for sanctioning bodies that now prohibit most suction-cup style mounts.

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TyrolSport R at Palmer Insta

By ‘listening’ to the car’s needs instead of throwing the book at it, TyrolSport has managed to build an extremely balanced and reliable track car that serves as a great test bed for new parts and track mule for owner Mike and his employees. A comprehensive package with good power, great traction and abundant grip have made this R a threat to its competition all over the Northeast. As winter loosens its grip and the landscape starts turning green, keep an eye out at the local track and in your rear view mirror for the TyrolSport Golf R.

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A Modern Mini Cooper Born to Rally

A Modern Mini Cooper Born to Rally

As many of us can attest, life sometimes gets in the way of your favorite motorsport, whether it is auto-x, rally-x, track days, or even concours events. Patrick Munhall, a fellow New Englander, had such a break from rally-x; one that lasted almost 10 years. His triumphant return to gravel came behind the wheel of his R53 Mini Cooper, which isn’t the typical AWD monster that likely comes to mind when discussing rally racing. Built upon a solid chassis with good basic dynamics, Patrick’s success since rejoining the sport has proved the Mini is capable of succeeding in a diverse range of motorsport environments. However, that success has not come free, and this Mini has been torture tested throughout New England as the chassis, suspension, engine and under body protection have been fine tuned for competition in the New England Region SCCA Rally-X series.

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Patrick and his BDC Enterprises Inc. sponsored Mini in mid season form chasing the more powerful AWD cars- and catching more than a few!

 

Almost any experienced driver will tell you that seat time is the most important factor in dropping lap times, and although rally-x is no different, the abuse that a car takes during an event often requires additional vehicle preparation. And that is where Rennline enters this story. Patrick first tried fabricating his own skid plate, and although sturdy enough for most disciplines, during his second event at New England Dragway he managed to catch the front edge in a covered hole and literally folded it in half!

 

First attempt at a homemade skid plate that failed and was replaced with a Rennline skid plate

The Mini’s first skid plate that met its demise at the hands of a rather large hole at NE Dragway

 

A photo of the total failure of Patrick's homemade skid plate

Unfortunately it wasn’t quite up to task when Patrick found a hidden rut on course

 

A Rennline skid plate purchased for Patrick's rally Mini Cooper

Time for a little upgrade! Rennline skid plate ready to go in and provide some protection!

 

Rennline Skid plate installed in Pat's R53 rally Mini

Our skid plates feature OEM quality fit and finish, and are manufactured right here in Vermont from heavy duty aluminum

As their first season progressed Patrick and the Mini came into their own, going from 3rd in a small field of entries in their first event to a 2nd place finish by their 3rd event. Had it not been for a cone that jumped out into the middle of the course causing a penalty, they would have found themselves in first after the final run of the day. Results like that make you want more of everything, and so the modifications began piling on. To maximize grip Quaife provided one of their legendary torque biasing limited slip differentials (LSD) which can transfer power from wheel-to-wheel based on the amount of slip it senses by using a series of helical gears to transfer load to the wheel with the most grip.

 

A quaife differential ready for installation in the Mini's transmission

The Quaife arrives!

 

The new differential being pressed together

Time to keep those wheels spinning in unison!

To keep the engine firmly connected to the drivetrain a Valeo flywheel and clutch package was added along with refreshed axles to deal with the strain of competition. To get a rally-appropriate ride height Patrick fabricated 1/2″ spacers for the strut mounts which raise the ride height of the Mini that same 1/2″. Powerflex control arm bushings stiffen the suspension and help to retain as much of the factory suspension geometry as possible, and a BSH lower engine mount reduces the amount the engine and transmission can move as they hammer through gravel, mud, snow and muck in pursuit of victory. Most importantly these modifications were carefully chosen to compliment the already agile and able Mini chassis without adding any exotic or expensive parts to the mix.

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Custom strut mounts to help gain the Mini some ground clearance

 

Rear suspension with custom strut mounts installed

Suspension back in, ready to rock and roll- literally

 

With the handling well sorted and the mini protected, it was time to turn attention add some power by turning up the boost in this little Mini. A Way Motor Works supercharger pulley was installed which is 15% smaller in diameter resulting in a supercharger that spins faster and creates more boost pressure across the rev range. An Ireland Engineering exhaust minimizes exhaust back pressure allowing the engine to breathe easier at these power levels. Way Motor Works claims up to 20hp from this modification alone, but when you’re on rally style surfaces power is nothing if you can’t put it down. To that end Patrick runs Black Rocket Rally Tires on gravel surfaces and switches to Bridgestone Blizzaks for the ice and snow events that cover half of the year’s schedule here in New England.

 

The R53 Rally Mini on its gravel setup

Gravel setup

 

The R53 Rally Mini on its snow and ice setup

Winter mode aka 6 months out of the year

 

Finally it was time to turn attention to the interior because to be fast you need to be in the correct environment both mentally and physically. Again a few choice modifications were planned to enhance the Mini without ruining its inherent strengths. A set of our Rennline track mats were installed to enhance footwork and keep the footwells clear of debris that could lodge itself in, behind, and around the pedals. An OMP wheel helps navigate turns faster and helps reorient the wheel when things get get a little too crazy. A Megan Racing short shifter reduces the length of gear changes and adds accuracy to the feel of the transmission. This winter saw the installation of Sparco race seats for both the driver and anyone brave enough to strap themselves in next door, which will come in handy during events like the Vermont Winter Rally which is organized by local rally legend John Buffum.

 

Rennline Track Mats and Sparco Seats in this Mini

Sparco race buckets and Rennline Track Mats make for a race friendly interior

 

A picture of Patrick's proper racecar interior

All business, no frills; just the things a pilot needs for some full-speed fun

 

For his time, effort, and dedication Patrick has been rewarded with a Mini that can go toe to toe against more powerful and grippier cars on almost any terrain. We are just happy we were able to help him in his goal of improving the reliability and drivability of this cool little car. With our ever expanding line of Mini Cooper parts and Patrick’s desire to continue improving the car and his skills, we are sure there will be another update coming in the near future. If you are attending a New England rally cross event in the coming months, keep an eye out for Patrick and his Mini atop the podium!

 

Patrick's BDC Enterprises sponsored Mini ready for the 2016 season

Patrick has his Mini fine tuned and ready to vie for the title in the 2016 season

 

Race car life!

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“Minor weight reduction” aka making the car faster, handle better, and easier to drive all at once

 

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